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CNC Machining Time Estimator

Cutting time from the toolpath is only part of what a part actually costs in machine hours. This tool adds tool changes, load and unload, and setup so you get a realistic batch time.

Job parameters

Estimated in your browser. Sanity-check figures only — a CAM simulation with your machine model is more accurate.

Result

Feed rate—Cutting time / part—Tool change overhead / part—Load + unload / part—Cycle time / part—Setup (batch, one-off)—Total batch time—Machine hours for the batch—

Cutting time = toolpath length ÷ feed rate. Feed rate = chip load × flutes × RPM. Cycle time = cutting + tool changes + load/unload. Batch time = setup + quantity × cycle time. Rapid moves are not modelled separately.

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Reference

Where the machine hours actually go

ComponentTypical share on a small partWhat reduces it
Cutting40 – 60 %Higher feed and speed, better toolpath, less air cutting
Tool changes5 – 20 %Fewer tools; combining features into one cutter
Load / unload10 – 25 %Fixtures that locate in one move, second-op workholding
In-process inspection5 – 15 %Consistent process, probing only critical features
Setup (amortised)Falls with quantityStandard fixtures, pallets, keeping offsets in the machine

On batches of a few dozen parts the loading and setup components usually outweigh any cutting-speed gain. Going from 5,000 to 7,000 RPM on a 40-second cut saves a few seconds; eliminating two tool changes or one extra setup saves minutes.

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